Monel 400 Forgings

Dhruv Metals, a prominent manufacturer and supplier located in Hyderabad, India, specializes in high-quality Monel 400 Forgings that are perfect for use in tough and corrosive environments. Crafted from top-notch Monel 400 alloy, these forgings boast impressive resistance to seawater, acids, and alkalis, while also offering solid mechanical strength and thermal stability. You can find them in various shapes, including flanges, discs, rings, and even custom components, all produced to meet ASTM B564 standards. Dhruv Metals prides itself on precision, durability, and ensuring customer satisfaction, serving industries like marine, chemical, oil & gas, and power generation both in India and around the world.

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Monel 400 Hot Forging

Monel 400 Open Die Forging

Monel 400 Closed Die Forging

Table of Contents

What is Monel 400 Forgings?

Monel 400 Forgings are made up of about 63% nickel and 28–34% copper, along with small amounts of iron, manganese, and silicon. This robust alloy is known for its excellent corrosion resistance, especially in seawater and chemical settings. It has a tensile strength of roughly 550 MPa and a yield strength of 170 MPa, along with impressive ductility and toughness. Monel 400 keeps its mechanical integrity even in a wide range of temperatures, including cryogenic conditions. These forgings are also easy to weld, resistant to impact, and built to last, making them ideal for harsh industrial environments.

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Forgings

Monel 400 Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Grades Monel 400 Forging UNS (N04400), DIN (2.4360)

Chemical Compositions of Monel Alloy 400 Forgings

Grade Ni C Al Mn Si Fe Cu S
Monel 400 63.0 min 0.3 max 0.50 max 2.0 max 0.5 max 1.0 – 2.5 28.0 – 34.0 0.02 max

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Test Certificate

Why Dhruv Metals?

Packaging

Monel 400 Forgings Mechanical Properties

DensityMelting PointYield Strength (0.2%Offset)Tensile StrengthElongation
8.8 g/cm31350 °C (2460 °F)Psi – 35,000 , MPa – 240Psi – 80,000 , MPa – 55040 %

Monel Alloy 400 Forgings Physical Properties

Density Melting Range Curie Temperature Electricity Resistivity
g/cm3 lb/in3 °F °C °F °C µΩ·m
8.8 0.318 2370-2460 1300-1350 70-120 21-49 547

Monel 400 Forgings Equivalent Grades

STANDARD UNS WNR. AFNOR EN JIS BS GOST
Monel 400 N04400 2.4360 NU-30M NiCu30Fe NW 4400 NA 13 МНЖМц 28-2,5-1,5

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Monel 400 Forgings Types

Monel DIN 2.4360 Upset Forging
Monel 400 Impression Die Drop Forging
Monel Alloy 400 Press Forging
Monel 400 Machined Hot Forgings
Monel 400 Compression Forging
ASME SB564 Monel 400 Forgings

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Frequently Asked Questions (FAQ)

Temperature control is crucial in forging Monel 400, ensuring optimal mechanical properties, preventing defects, and maintaining its corrosion resistance and strength. Proper control minimizes cracking and enhances overall quality.

Assess Monel 400's forging strength for aerospace by evaluating its tensile strength, yield strength, and fatigue resistance under simulated operating conditions. Conduct tests for thermal stability and corrosion resistance to ensure suitability.

Evaluate Monel 400 forgings by checking their mechanical properties, corrosion resistance, and compatibility with your operating environment. Review certifications, standards, and conduct application-specific testing for assurance.

Monel 400 Forgings Uses

You’ll find Monel 400 Forgings used across various industries that demand high corrosion resistance and mechanical strength. In the marine sector, they’re utilized for shafts, propeller components, seawater valves, and pumps. In the chemical and petrochemical industries, they’re perfect for process equipment, heat exchangers, and reactors that come into contact with acids and alkalis. The oil and gas sector relies on them for downhole tools, offshore platforms, and valve bodies. Plus, Monel 400 forgings are also used in aerospace, power generation, and medical equipment, where their ability to withstand aggressive media and perform reliably in extreme conditions is crucial for safe and efficient operations.

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