Permalloy Bar and Rod

Dhruv Metals, a prominent manufacturer and supplier located in Hyderabad, India, is dedicated to delivering top-notch Permalloy Bars and Rods to a variety of industrial sectors. Known for their precision-engineered nickel-iron alloys, Dhruv Metals guarantees that every Permalloy Bar and Rod adheres to the highest quality and performance standards. With cutting-edge manufacturing technology and a talented workforce, they provide tailored solutions, prompt deliveries, and competitive pricing. Their commitment to quality and customer satisfaction has made them a reliable partner for industries in need of premium magnetic and electrical alloy products.

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Permalloy Round Bars

Permalloy Rectangular Bars

Permalloy Square Rods

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What is Permalloy Bar and Rod?

Permalloy Bars and Rods primarily consist of about 80% nickel and 20% iron, with trace amounts of molybdenum or other elements in specific grades. This unique composition results in outstanding magnetic permeability, low coercivity, and minimal core losses. On the mechanical side, Permalloy boasts moderate tensile strength of around 450–550 MPa, along with good ductility and ease of fabrication. The alloy’s soft magnetic characteristics make it perfect for applications that require efficient magnetic performance and low energy losses, particularly in precision electronic and electrical components.

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Permalloy Bar and Rod Specification

Standards :
Thickness : Range from .008″ to .0125″
Hardness : Soft, Hard, Half Hard, Quarter Hard, Spring Hard etc.
Form : Bar
Tungsten Grades HA 190 / HA 1925 / HA 195 / HE 390 / HE 3925 / HE 395 / HE 397

Chemical Compositions of Permalloy Bar

  C P S Mn Si Ni Cr Co Mo Cu Fe
1J46 ≤0.03 ≤0.02 ≤0.02 0.6-1.1 0.15-0.30 45-46.5  –  –  – ≤0.2 Balance
1J50 ≤0.03 ≤0.02 ≤0.02 0.3-0.6 0.15-0.30 49-50.5  –  –  – ≤0.2 Balance
1J79 ≤0.03 ≤0.02 ≤0.02 0.6-1.1 0.30-0.50 78.5-81.5  –  – 3.8-4.1 ≤0.2 Balance
1J85 ≤0.03 ≤0.02 ≤0.02 0.3-0.6 0.15-0.30 79-81 4.8-5.2 ≤0.2 Balance

Permalloy Bar Mechanical Properties

Grade Resisitivity (μΩ•m) Desinty (g/cm3) CuriePoint℃ HighSaturatedmagneto-strictioncoefficient λθ/10-6 Brinellhardness HBS σbTensile Strength MPa σsYieldStrength MPa Elongation (%)δ
unan- nealed an- nealed unan- nealed an- nealed unan- nealed an- nealed unan- nealed an- nealed
1J46 0.45 8.2 400 25 170 130 735   735   3  
1J50 0.45 8.2 500 25 170 130 785 450 685 150 3 37
1J79 0.55 8.6 450 2 210 120 1030 560 980 150 3 50
1J85 0.56 8.75 400 0.5  –  –  –  –  –  –

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Why Dhruv Metals?

Packaging

Modern Equipments

Expert Engineers

Well Maintained

Efficient Factories

Permalloy Bar and Rod Types

Permalloy Hex Bars
Permalloy Hollow Rods
Permalloy Bright Bars
PermalloyTringle Bars
Permalloy Flat Bars
Permalloy Polished Rod

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Frequently Asked Questions (FAQ)

Permalloy bars are generally not highly susceptible to galvanic corrosion, as they have good resistance to corrosion. However, when in contact with dissimilar metals, galvanic corrosion may still occur under certain conditions.

Yes, Permalloy bars can be welded, but due to their high nickel content, specialized welding techniques, such as TIG or laser welding, and proper precautions are necessary to maintain magnetic properties.

Permalloy rods are available in various sizes, typically ranging from 1/16" to 4" in diameter. Common finishes include bright, polished, or cold-drawn finishes, depending on the application requirements.

Permalloy Bar and Rod Uses

These Permalloy Bars and Rods are extensively utilized in applications that require exceptional magnetic properties and minimal energy loss. They play a crucial role in the production of transformers, magnetic shielding, inductors, cores for coils, and sensitive measuring instruments. The telecommunications sector employs Permalloy for cable shielding and magnetic amplifiers, while the aerospace and defense industries use it for specialized sensors and magnetic components. Thanks to its remarkable magnetic permeability, Permalloy ensures signal integrity and efficient energy transfer in high-performance electrical and electronic equipment.

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